Flat die pellet mill is a kind of mechanical equipment that compresses loose raw materials into regular particles, widely used in production lines of feed, Năng lượng sinh khối, organic fertilizer, medicine, ngành công nghiệp hóa chất và các ngành công nghiệp khác. This equipment has the characteristics of simple structure, convenient operation, stable pelleting quality, low energy consumption, high particle density, high forming rate and easy maintenance.
The flat die pellet mill can compress loose raw materials into regular pellets. It has the characteristics of simple structure, strong raw material adaptability and moderate cost. It is an ideal choice for small and medium-sized pellet processing, especially for farms and small processing plants to convert various raw materials into pellet products. It plays an important role in feed, Năng lượng sinh khối, organic fertilizer and other fields.
Compared with the ring die pellet mill, the flat die pellet mill focuses more on flexibility and cost-effectiveness. It is a practical equipment for resource recycling and green production.
The flat die pellet mill is mainly divided into three parts:
It bears the overall support of the equipment and is welded with high-strength steel to ensure the stability and load-bearing capacity of the equipment during operation.
It is composed of motor, reducer, ròng rọc, vân vân., which drives the pressure wheel to rotate through power transmission to provide power for pelletizing.
It includes flat die, pressure wheel, feeding device, vân vân. The raw material enters between the flat die and the pressure wheel through the feeding device, and forms pellets through the die hole of the flat die under pressure.
In order to achieve efficient raw material forming, the flat die pellet mill drives the pressure wheel to rotate through the transmission system, and the raw material enters the gap between the flat die and the pressure wheel from the feed port. Under the rolling extrusion of the pressure wheel, the raw material is forced into the evenly distributed die holes on the flat die, and is discharged from the other side of the die hole after extrusion forming to form cylindrical or columnar pellets.
The length of the pellets can be controlled by adjusting the position of the cutter: as the raw material is continuously extruded out of the die hole, the cutter rotates with the transmission system to cut the pellets into the set length. The feed rate can be adjusted through the feed device to match the pelletizing speed to ensure stable pellet quality.
1. Excellent pelletizing effect: high pellet density, độ cứng vừa phải, not easy to break, easy to store and transport.
2. Wide adaptability of raw materials: can handle a variety of materials, including grain powder, straw powder, Sawdust, organic fertilizer raw materials, medicinal powder, vân vân., especially suitable for raw materials containing fiber.
3. Easy operation and maintenance: simple structure, easy to disassemble and clean, daily maintenance only needs to check the wear of the pressing wheel and flat die, and easy to replace.
4. Balance between energy consumption and cost: compared with large ring die pellet machines, it has lower energy consumption and small initial investment, suitable for small and medium-sized production.
5. Adjustable particle size: by replacing flat dies with different apertures, particles with a diameter of 2-12mm can be produced to meet the needs of different scenarios.
1. Feed production: mix feed raw materials such as corn, Bữa ăn đậu nành, bran and additives to make pellets to improve the palatability and digestibility of feed and reduce waste in transportation and storage.
2. Biomass energy: Make agricultural and forestry waste such as straw, Chip gỗ, and rice husks into biomass pellet fuel for heating, power generation, vân vân. to achieve energy regeneration.
3. Organic fertilizer processing: Make organic fertilizer raw materials such as livestock and poultry manure and compost into pellets to avoid dust and nutrient loss during fertilization, and facilitate mechanized application.
4. Medicine and chemical industry: Make medicinal powders and chemical raw materials into pellets for subsequent tableting, packaging or further processing to ensure uniform composition.
1. Feed cost optimization: Homemade pellet feed can reduce the cost of raw material transportation and storage, and the pellets are not easy to mold and deteriorate, extending the shelf life.
2. Resource recycling: Farm straw, manure and other waste can be directly converted into pellet feed or organic fertilizer to reduce waste treatment costs.
3. Improved breeding efficiency: Pellet feed has good palatability, livestock and poultry eat evenly, reduce picky eating, and increase weight gain and egg production rates.
4. Convenient and efficient fertilization: homemade organic fertilizer pellets are easy to apply, release nutrients evenly, improve soil fertility, and reduce environmental pollution.
Custom Solutions: Provide customized services according to customer needs, including pellet specification design, equipment capacity adjustment, vân vân.
Quality Assurance: Provide 3-year warranty, and engineers will provide technical support and troubleshooting at any time during the warranty period.
Free Experiment: Provide free raw material pelleting test to ensure that the equipment meets the customer’s pellet quality requirements.
Installation Guidance: Provide detailed installation manuals and online guidance to ensure that the equipment is put into use quickly.
| Livestock and poultry feed | produce pellet feed with a diameter of 3-8mm for livestock and poultry such as pigs, chickens, and cattle to improve feeding efficiency. |
| Aquatic feed | produce sinking or floating pellets, suitable for aquaculture such as fish and shrimp, and reduce water pollution. |
Livestock and poultry feed: produce pellet feed with a diameter of 3-8mm for livestock and poultry such as pigs, chickens, and cattle to improve feeding efficiency.
Aquatic feed: produce sinking or floating pellets, suitable for aquaculture such as fish and shrimp, and reduce water pollution.
| Family and small factories | make sawdust and straw into 6-10mm pellets as a clean energy to replace coal. |
| Agricultural waste treatment | solve the problem of straw and branch accumulation in farms and forests, and convert them into high-value energy. |
| Greenhouse and orchard | produce 4-6mm organic fertilizer pellets for fruit and vegetable planting to improve fertilizer utilization. |
| Large-scale farmland | use granular organic fertilizer in conjunction with fertilization machinery to achieve precise fertilization and reduce labor costs. |
| Small pharmaceutical factory | make Chinese medicine powder into pellets for easy storage and decoction, or as an intermediate for Chinese medicine tablets. |
| Small chemical workshops | Make pigment powder and detergent raw materials into granules to reduce dust pollution during processing. |
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