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Hidden cost traps of traditional feed production

Feed grinding machine

If your farm is still operating the grinder and mixer in steps, you may be facing:

1. Double manpower consumption – manual transfer reduces feed processing efficiency;
2. Uneven mixing – nutrient stratification leads to uneven animal growth;
3. Cross-contamination risk – open operation is prone to mold growth;

ACME crushing → mixing → one-step

No complicated operation is required, and a single machine can achieve efficient conversion of the entire process:

1. Intelligent segmented processing
Automatically complete the following after the raw materials enter: (high-speed crushing stage: 2800 rpm strong crushing of corn/straw) (precision mixing stage: 92% uniformity fusion of premixed materials to prevent stratification).
2. Closed-loop anti-pollution design
The entire process is sealed, with zero manual contact with the materials, and pollution sources are isolated from feeding to discharging.
3. Revolution in energy efficiency.
Single motor drives dual processes, Tiết kiệm 30% of electricity compared to traditional split equipment.

Case study of feed equipment upgrade for Dong Thap broiler cooperative in Vietnam

index Traditional equipment Acme crusher and mixer
1 ton of feed production manpower 2 mọi người 4 giờ 1 người 1 giờ
Feed uniformity 75% 92%
Monthly production 120t 300t+

The economic value ACME brings to customers

Traditional model: two machines, triple cost pressure

In traditional production, the mode of independent operation of crushers and mixers first pushed up the equipment investment cost. Although the purchase price of a single crusher and mixer seems to be a “small amount”, the combination of the two equipment directly occupies 15%-20% of the company’s equipment procurement budget;
Not to mention the additional investment in site occupation, line transformation, and supporting facilities (such as dust removal and feeding devices), which further aggravates the initial capital pressure.

ACMEFeed Grinding Machine-composition diagram 1

Thứ hai, there is the continuous consumption of labor costs. The crusher requires a dedicated person to load the materials and monitor the crushing particle size, and the mixer requires another person to adjust the ratio and clean up the residual materials. When the two machines are running at the same time, at least 2-3 workers are needed to take turns.

If there is an equipment failure or material blockage, additional staff will be required to repair it. Redundant manpower has led to high fixed expenses such as wages and social security.

Feed Grinding Machinediagram

Cuối cùng, there are hidden costs for energy consumption and maintenance. When two independent devices are running at the same time, the total power is often more than 1.5 times that of the integrated machine, and the daily electricity cost may differ by tens of yuan per day;

The high-speed operation of the grinder and the frequent stirring of the mixer are more likely to cause problems such as bearing wear and motor overheating, high maintenance frequency, and expensive replacement of accessories. In a year, the maintenance cost may account for more than 10% of the total equipment investment.

Solving the cost dilemma

Equipment costs dropped by 30%: The integrated feed crushing and mixing machine deeply integrates the two functional modules of crushing and mixing. One device replaces two machines, directly saving more than 30% of the procurement cost; the more compact structural design reduces the site occupation,.

Saves the cost of additional supporting equipment, and reduces the initial investment pressure. Labor efficiency increased by 50%: from “two machines and two people” to “one machine and one person”, only one worker is needed per shift, and the labor cost is directly halved.

ACME Feed Grinding Machine

It not only saves money, but also brings peace of mind

For farmers or feed mills, “saving money” is never the end, but the beginning of “saving worry”. ACME feed crushing and mixing machine uses a set of equipment to solve the pain points of traditional models such as redundant equipment, cumbersome labor, and excessive energy consumption.

Allowing companies to invest the energy originally spent on equipment maintenance and personnel coordination into improving feed quality or market expansion – this is the real “economic value”: not only digital savings, but also freeing up more flexible space for long-term development.

ReferencesAnimal feed

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